An excerpt of the manufacturing program of Countec

DMC-CQ2
Semiautomatic Machines for Qualitycontrol

DMC -4
Semi-Automatic Counting Machine, of up to medium output, also available in automated versions

 

DMC 60 und DMC-120
Fully automatic Tablet-Counting- and Filling Machines für medium and high output.

DMC120T and DMC200
Fullyautomatic highspeed tablet-counting machine

COUNTEC CT-200
Fully automatic high speed screw capping machine

CT-OC-120
Fully automatic press capping machine

CT-SG-120
Inserting Machine for Silicagel-Capsules

 

CT-CO-120
Cotton Wool Inserting Machine

 

CT-OC-120
Fully automatic press capping machine

 

 

CT -UA 200
Fully automatic Bottle Unscrambling Machine

 
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Tablet-Counting Machine For The Quality-Control DMC-CQ2  

Tablet-Counting Machine COUNTEC DMC-CQ2

An accurate and compact Tablet-Counting machine for quality control purposes.

Features:

  • Vibratory product feed.
  • Opto-Electroical Registratration of the product.
  • Integrated small thermo printer to document the counting results.
  • Touch-Screen operated.
  • Adjustable container platform.
  • All product contact parts made in stainless steel 316 and food approved plastic, easy disassembly for cleaning with a minimum of required tools.

Powersupply: 230V, 50Hz, ca. 2A
Weight: approx.. 40 Kg
Dimensions: approx: 200 x 600 x 600mm W x H x L)




 

   
DMC-4
 



Automation with 2 DMC-4

Tablet Counting And Filling MachineCOUNTEC DMC-4

An accurate and compact Counting and fillingmachine for tablets and capsules of almost all shapes.

Features:

  • Accurate and highly efficient
  • Counts almots all shapes of tablets and capsules
  • Counts from 1 - 10.000 pieces
  • Password-Mode
  • Programmenu
  • Variable feeding-speed
  • Detection of double tablets and small tablet chips
  • Detects whether product too close together with automatc correction of the feeding speed
  • 5 l Hopper
  • Touch Screen Operation
  • Available in automated versions

Outputs:

Tablets: up 2.000/min
Capsules: up to 1.500/min

Further Data

Power Supply: 230V, 50Hz, 1Ph., 5A
Length: 650mm
Depth: 850mm
Height: 800mm
Weight: approx. 70kg



 

   
   
DMC 60 and DMC-120
 

DMC-60T



DMC-120
Fully automatic tablet counting and filling machinesCOUNTEC DMC-60 und DMC-120

Latest technology fully automatic electronic counting systems suitable for tablets and capsules, round, oval and oblong shaped. Product transport by 12 (DMC60) or 24 (DMC-120) lane vibratory feeding system.

The DMC 60 is also available as the version DMC-60Twith a double lane extra wide conveyor and 2 funnels, giving the advantage of a better use of the machine's efficiency on small counts.

Some of the features:
  • Electronic counting system.
  • Outputs: DMC-60S up to 6.000 tablets/min, DMC-120 up to 12.000 tablets/min (Diameter 10mm ). Maximum possible container handling speed: 60 containers/min (DMC 60 S), 120 containers/min (DMC-60T and DMC-120).
  • Counting range: 1- 32000 pieces.
  • No change parts required.
  • GMP-worthy design, product contact parts made in appropriate materials.
  • easy disassembly for cleaning, without tools.
  • electrical adjustment of the counting head to suit different container heights.
  • Touch-screnn operation.
  • Program memory
  • Integrated sanitary conveyor system.
  • Self-diagnosis system and display of faults and alarms.
  • Container infeed and backup sensors on the conveyor.
  • Several dustextraction points.
  • Dimensions:
    • DMC60: 2,5 - 3,0m x 1,4 x 1,8m (LxDxH)
    • DMC120: 3,0 x 1,4 x 1,8m (LxDxH)
Also available is the model DMC-120T with a 4 track conveyor and 4 filling funnels for outputs up to 160/min and as a twin version DMC-200 with 8 track conveyoring and 8 filling funnels.
   
COUNTEC DMC-120T
 

 

Fully automatic tablet counting and filling machines


Latest technology fully automatic electronic counting systems suitable for tablets and capsules, round, oval and oblong shaped. Product transport by 24 lane vibratory feeding system.

The DMC 120T is equipped with a 4 lane conveyor system crossfeeding the bottles from the back to the front of the machine, filling 4 containers idependently, giving the advantage of the best use of the machine's counting abilities. A further advantage is the space saving, cmpact design.

Some of the features:
  • Electronic counting system.
  • Outputs: up to 12.000 tablets/min (Diameter 10mm ). Maximum possible container handling speed: 120 containers/min.
  • Counting range: 1- 32000 pieces.
  • No change parts required.
  • GMP-worthy design, product contact parts made in appropriate materials.
  • easy cahnge over to another bottle size by means of a central adjustment of the conveyor guiderail system.
  • easy disassembly for cleaning, without tools.
  • electrical adjustment of the counting head to suit different container heights.
  • Touch-screnn operation.
  • Program memory
  • Integrated sanitary conveyor system.
  • Self-diagnosis system and display of faults and alarms.
  • Container infeed and backup sensors on the conveyor.
  • Several dustextraction points.
  • Dimensions: 1.5 x 1,4 x 1,8m (L x W x H)
Also available is the model DMC-200 combining DMC-120's for outputs up to 200 bottles/min.
   
CT-UA 200 Fully automatic Bottle Unscrambling Machine
 

CT-UA 200 Fully automatic cGMP bottle unscrambling machine

Gentle handling of containers
Quick and easy changeover without tools.
Fully interlocked guarding

Designed to feed random bottles in an upright
position on its out feed conveyor after being
cleaned by de-ionzing air with vacuum.
Bottles loaded in extra big bulk hopper are supplied
to the sorter via a bottle elevator. Bottles are aligned
around the sorter dise. While a conveyor and side
belt mechanism transfers the bottles from the sorter
to the aligning unit, bottles are inverted and cleaned
by de-ionizing air with vacuum. The bottles are
turned into an upright position for discharge.

Standard features

Container diameter : 20-120 mm
Container height : 50-220 mm
Hopper volume : 385 liter
Power : 0.65 kWh
Air consumption : 300 liters/minute
Output : 200 containers/minute
Dimension : 2,200(L) x 1,400(W) x 1,800(H)mm
Weight : Approx. 950 kg

   
CT-SG-120 Inserting Machine for Silicagel-Capsules
 
CT-CG-120 Inserting Machine for Silicagel-Capsules

GMP-worthy machine to insert silicagel-capsules into bottles.

The silicagel-capsules are orientated and transferred into the feeding chute. An upper an a lower sensor verify the that there are capsules ready to be fed into the wailting bottle, which has been arrested by two pneumatic bottle gating stoppers underneath the outfeed of the chute. By means of 2 pneumatic stoppers a number of 1 - 5 silicagels are realeased to fall into the bottle, verified by another sensor directly at the outfeed. Afterwards the bottle is released and replaced by another waiting to be fed with silicagel-capsules.
An infeed sensor mounted the the conveyor ensures that silicagels are only fed, when a bottle is positioned correctly underneath the chute, another sensors mounted to the outfeed checks for bottle back-up jams.

Output: up to 120 bottles/min
Bottle sizes: Diameters 20 -120mm, Height 50- 220mm
Silicagel Capsules: up to 20mm Diameter
Vibratory Feeder: Volume 45l

Anschlusswerte: 230V, 1Ph, 50/60Hz, 7000W
Compressed Air: 5 bar, 15l/min
Dimensions: 1200 x 8000 x 1800mm (LxTxH)
Weight: 250Kg

   
CT-CO-120 Cotton Wool Inserting Machine
 
Cotton Wool Inserter Model CT-CO-120

Fully automatic cGMP machine designed to work with rope fed cotton, rayon and polyester.

The length can be set up to 200 mm and the number of cotton pieces inside one bottle set up to 5 pieces, easily adjusted on the touch screen. The operation is controlled by a programmable logic controller so eliminating machine mis-adjustments.

The second pusher pushes cotton into the bottle for deep insertion.

The length of cotton to be inserted can be set by numerical value on the touch screen. Two pairs of rollers feed the material and by the stop / start action tear the rope to its pre-set length.

Servo drive operation Six station swivel cotton insert tubes. One tube inserts cotton into bottle while other loads a piece of cotton in sequence.

Deep insertion:After the first pusher inserts cotton from the tube into the bottle, the second pusher pushes the cotton further for deep insertion.

Single and double push selectable.

Cotton inserted verification and reject No cotton in bottle sensor ensures bottles are rejected to reject tray.

SPECIFICATION:

  • Container diameter : 20-120mm
  • Container height: 50-220mm
  • Cotton wool length: 70-200mm
  • Power: 220/230V, 50/60Hz, 0,36kWh
  • Air consumption: 6 bars, 150 liters/minute
  • Output: 120 containers/minute
  • Multi insertion: Up to 5 cotton pieces/bottle
  • Dimension: 1 250 (L) x 965 (W) x 1 460 (H)mm
  • Weight: 200 kg

    Also availabale: Version CT-CO-200 for 200/min Output

   
CT-OC-120 Fully automatic press capping machine
 

CT-OC-120 Fully automatic press capping machine

Caps are loaded into a vibratory bowl feeder, aligned and fed
to the chute escapement.
As containers pass along the conveyor, they are gripped by adjustable side belts.
The cap is tripped onto the container before passing beneath an adjustable top pressure belt that evenly presses
the cap down.
Cap presence detecting system reject the bottle if no cap or tilted cap option.
Consisting of:
Vibratory bowl feeder made of stainless steel 316 L Fully adjustable cap chute and escapement Differential top roller pressure belt
No cap / tilted cap detection and reject (option)


SPECIFICATION:

  • Container diameter: 20 - 20mm
  • Container height: 50 - 220mm
  • Cap diameter: 30 - 70mm
  • Cap height: 10 - 25mm
  • Power: 220/240V, 50/60Hz, 3,25 kWh
  • Air consumption: 6- 8bar, 10l/min
  • Output: upt to 120containers/min
  • Cap hopper capacity: 28 litres
  • Dimensions: 2,44 x 1,025 x 1,5m (L x W x H)
   
COUNTEC CT-200
 
Fully automatic screw capping machine COUNTEC CT-200

A high speed capping machine with outputs up to 200bpm.

8 cap chucks, cap- orientation, feed and transfer, electronic Torque adjustment and control, Reject Station, , Operation via Touch screen, Errror-self diangnosifunction and error messages diplayed, Conveyor

Working range:

Cap Ø: 25-100mm
Container heights 50 - 220mm

Also available as model CT-RC-120 with 4 cap chuckstfor an output of 120 bpm.